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I would like to thank you for your recent appearance as a contractor to the Office of Technology Assessment at the hearing held by the Committee on Energy and Natural Resources on March 20, 1991. Your time and effort to provide the Committee with your views concerning the provisions of S. 341 pertaining to Corporate Average Fuel Economy (CAFE) are greatly appreciated.

In order to assist the Committee in its consideration of this pending legislation, I am attaching additional questions for inclusion in the hearing record. I would appreciate it if you would provide answers to these questions as soon as possible.

Again, thank you for your testimony. I look forward to receiving your additional comments. If you have any questions concerning this request, please contact Karl Hausker of the Committee staff (202-224-3329).

JBJ/kah

Sinegrety,

Bennett Johnston
Chairman

QUESTIONS FOR K. G. DULEEP

1. How would the estimates of domestic and import fuel economy for cars for the 2001 "maximum technology scenario" change if one held size and performance at 1990 levels?

a. What would be the average change in price per car be
under this scenario?

b. What would be the average change in car weight be under this scenario?

2. How would the estimates of domestic and import fuel economy for cars for the 2001 "maximum technology scenario" change if one assumed: 100% market penetration of weight reduction, 100% penetration of drag reduction, and 2-stroke engines replacing all 4-stroke engines without intake valve control, and 1990 size and performance levels?

a. What would be the average change in price per car under this scenario?

b. What would be the average change in car weight under this scenario?

3. How would the estimates of domestic and import fuel economy for cars for the 2001 "product plan scenario" change if size and performance were held at 1990 levels?

a. What would be the average change in price per car be
under this scenario?

b. What would be the average change in car weight under this scenario?

4. Please describe the factors underlying the weight changes in the three scenarios above. Do some factors involve reduction of materials? Do other factors involve substitution of lighter materials for heavier materials? Describe the effect, if any, of these weight changes on the safety of the cars under these scenarios.

5. Please provide in writing your most recent estimates of fuel economy potential for domestic light trucks in 1996 and 2001 (product plan and maximum technology scenarios). When you update this analysis, please provide a copy to the Committee.

a. Have you conducted any analysis of fuel economy potential for imported light trucks? If so, please provide a copy to the Committee.

b. Are you aware of any other published studies of fuel economy potential for imported light trucks? If so, please provide the citations.

ENERGY AND ENVIRONMENTAL ANALYSIS, INC.

1655 NORTH FORT MYER DRIVE ARLINGTON, VIRGINIA 22209 FAX: 703/528-5106 TEL: 703/528-1900

May 7, 1991

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Senator Bennett Johnston

Chairman, Committee on Energy and Natural Resources

United States Senate

Washington, DC 20510

Dear Sir:

I am writing in response to the questions posed to me by the Senate Energy
Committee Staff following the hearing held on S.341 pertaining to Corporate
Average Fuel Economy.

The answers to question 1, 2 and 3 are presented in Table 1 in the attachment to this letter. The fuel economy numbers are supported with more detailed documentation in the attached tables 2 to 7. Your question 3 requests an estimate of the "product plan" scenario if size and performance were held constant at 1990 levels. Of course, freezing size and performance at 1990 levels departs from the "product plan" and so the terminology may cause some confusion. As a result, I have assumed that the question relates to the technologies adopted and not the product plan itself as the terminology is commonly understood.

Answer to Question 4 In the maximum technology scenario, weight is reduced by
aggressive material substitution, and also as a result of conversion to front
wheel drive. Depending on the specific component, different materials can be
used to replace steel. For example, Sheet Molding Compound (SMC) can be used
to replace the hood and fenders, Injection Molded Plastics for the bumper and
fuel tank, high strength low alloy steel in load bearing structures, aluminum
for wheels and the cylinder head/engine block. Material substitution is
projected to occur in 80 percent of all cars by 2001, with the other 20
percent representing carryover body lines in that year or products that
already incorporate many of the above materials. Front-wheel drive is also
expected to be incorporated into designs replacing the few older rear-wheel
drive designs still left in the marketplace. (These designs accounted for 25
percent of the market in 1988, and 15 percent in 1990). Weight reduction due
to front-wheel drive is expected to be significant, averaging 400 lbs per rear
wheel drive car, and is largely as a result of the improved packaging
efficiency of front-wheel drive, as well as conversion to unit body
construction.

The weight reductions are partially offset by the weight increase due to the installation of air bags and side restraints. The weight increase will be approximately 75 to 95 lbs depending on car size, according to DOT. It should be noted that many 1990 vehicles already feature air bags and some can meet the side intrusion standards with no design changes. These changes will contribute to a net benefit in safety.

MANAGEMENT / ECONOMICS / ENGINEERING

Letter to Senator Bennett Johnston

May 7, 1991

Page Two

The impact on safety due to material substitution and consequent weight reduction is expected to be small or non existent due to the fact that (1) newer lighter materials will be as strong as current materials and (2) the overall length and width of the car will be unchanged. Front wheel drive

conversion is expected to make the exterior dimension of vehicles smaller, making them less safe, but front-wheel drive vehicles offer better traction in poor weather conditions making them more safe; it is difficult to estimate how well the two factors counteract each other. EEA would look to ongoing analysis being conducted by DOT to answer these questions.

Answer to Question 5 - The analysis for light trucks that was initially performed in 1988 has not received the level of scrutiny and subsequent updates that were performed for the analysis of car fuel economy. Based on preliminary update of the 1988 analysis, I can report the following numbers for domestic manufacturers. These estimates assume 1990 levels of performance, but there are some mix changes assumed due to the projected increase in popularity of mini-vans that are factored into the estimates.

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We have not evaluated the potential 1996/2001 fuel economy for import light trucks but can state the percent increases in fuel economy from the 1990 baseline are likely to be smaller than those for domestic light trucks. We are not aware of any other study on light truck fuel economy in the public domain.

I hope that the attached tables are self explanatory. If any questions arise, please feel free to contact me.

Yours sincerely,

Красир

K.G. Duleep

Director of Engineering

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